TW

Product

PFS5000

Tube Filling and Sealing Machine

Introduction With the accumulation of technology, a wide range of flexible tube packaging is available in the market. We have researched and developed production equipment to meet customer products with different materials, textures, and shapes.

The FS5000 is a fully automatic machine for tube filling and sealing, including automatic bottle feeding → tube alignment → filling → ultrasonic sealing → cutting and trimming → outputting, smooth production flow. The machine is equipped with a color touch screen panel with an easy-to-operate and humanized design.

Suitable for 5-200ml capacity filling and sealing, the module bottle size and filling speed can be adjusted according to the production requirements to meet the high production capacity.

More customized functions can be added, such as a date coder to print product batch number or date at the end of the sealing process. Highly flexible to meet customers' needs and achieve their best production performance.

The machine combines a variety of stations, and each station is designed as a stand-alone, all-in-one machine to save space in the production area significantly.
* Tube alignment system: Adopt high-class sensor, automatic positioning control, so that the product filling and sealing direction is consistent and can be precisely sensed; every bottle will be filled without exception.

* Quantitative filling module: The filling tubes that contact the filling content are made of stainless steel SUS 316, which meets the safety and hygiene standards. It is designed to start filling from the bottom of the tube to prevent air buried at the bottom of the tube to grasp the precise filling volume, effectively avoiding the material overflow.

* Ultrasonic sealing: precise and tight ultrasonic sealing, using the vibration of ultrasonic frequency to transform the energy into friction, instantly sealing and avoiding the risk of high heat transmission, ensuring that the contents of the tubes are not affected.

* Cutting and trimming: precise cutting and trimming to make your finished products more beautiful and to maintain the quality of the product while increasing¬¬ the productivity


The machine design is beautiful and simple. The main structure is made of s/s SUS #304 and some aluminum alloy, which is precise and stable, durable, high quality, and easy to maintain.
It is equipped with safety control, stainless steel door, and cover to ensure the safety of personnel operation and prevent the entry of foreign objects, effectively ensuring the cleanliness of the machine.
The stainless steel case is specially designed with moving wheels to facilitate the movement of the machine and make the production line planning more flexible.
Features
* Filling tubes are available in a variety of materials depending on product characteristics
* Corrosion resistant stainless steel for all liquid contact parts
* Customized stainless steel filling and storage hoppers of various sizes are available upon request
* Optional high-quality PVC shield, the machine adopts food or medical grade material for filling
* Active memories figures, production line filling parameters storage, enhance the convenience of operation
* Bottle positioning system with automatic control of bottle feeding, bottle spacing, and positioning for precise filling.
* Automatic control system "no bottle, no fill.
* Anti-drip filling nozzle design to ensure that the filling liquid does not drip outside the tube
* Intelligent PLC interface control program, easy to operate
* Safety device with an emergency stop button to ensure the safety of personnel operation
* Automatic production line detection, actively stop when the filling container is jammed, making the production line smoother
* Multiple sets of filling nozzles for faster liquid filling to increase efficiency
* Precise and stable machine structure, high durability, and high-quality design for easy maintenance.
* Production warning system can warn immediately when an error occurs during the production process.
* Humanized design, color touch screen operation, real-time monitoring of each station.
* Multi-step parameter adjustment to meet the filling requirements for optimal production capacity
* Can be used as a stand-alone machine or integrated with an automatic labeling machine to form a complete production line
* The machine is made of SUS316 or 316L high-grade corrosion-resistant stainless steel, complying with the cGMP Good Manufacturing Practice.
* The sealing is done by ultrasonic oscillation energy, which can precisely seal the tube even if the filling content sticks to the sealing area.
* Ultrasonic sealing has no risk of high heat transfer, effectively preventing the contents from deteriorating.
* Precise cutting and trimming for consistent product quality
Specification
Labeling speed 0-20bpm (depending on filling volume)
Tube diameter 10~50 mm
Tube height unlimited
Air pressure requirement 5-8kg, consumption 250L/min
Power supply requirement 110/220VAC, 50/60Hz
Machine specifications (L) 1517mm (W) 1194mm (H) 2136mm
*Dimensions may vary depending on configuration; detailed specifications are subject to actual negotiation.
Option Accessories
* Date printing, batch number printing function 
* Tube cleaning device 
* Anti-drip filling nozzle 
* Various sizes of filling nozzles 
* Automatic tube feeding device 
* Various types of sealing modules (the machine is equipped with a set) 
* Double-layer heated storage tank 
* Labeling machine
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